HMC Workbook
VEHicles Standard work
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MAJOR STEPS
DETAILED DESCRIPTION OF STEPS
LEAD
FREQUENCY
TIME
Maintain organization and appropriate level of stock to support demand and mix of work orders through a 2-Bin System, box replenishment and / or consumable inventory. Work with supervisors to adjust inventory on vehicles as demand and mix of work orders changes. If applicable, 1. Create a restock zone in the warehouse where empty bins will be placed for re-stocking. 2. Replenish empty bins, boxes, or consumables. (Replenishment of parts will be incorporated by designee which could be determined as the Technician, if parts are on shelf, if parts are not available, part will be ordered by appropriate designee.) Vehicle stock utilizes a 2-Bin System based on parts and demand and mix of work orders. When the front bin is empty, place it in the designated restock zone or restock when back at the warehouse. The bin is identified as the trigger for replenishment.
1
VEHICLE STOCK
TECH
DAILY
5 min
WAREHOUSE TECH / SUPERVISOR OR DESIGNEE
“RESTOCK ZONE” BIN REPLENISHMENT
2
DAILY
10 min
3
2-BIN SYSTEM
TECH
DAILY
5 min
4
VEHICLE CHECKLIST
Complete mechanical vehicle checklist & daily safety inspection.
TECH
DAILY
10 min
5
CLEAN VEHICLE
Remove trash/debris from completed work orders.
TECH
DAILY
5 min
INVENTORY MANAGEMENT
Observe trends to identify part(s) demand and mix and work with Technicians to ensure the appropriate inventory is on vehicle.
6
TECH / MM
DAILY
5 min
1. Complete random vehicle inspections and review logbook to ensure Technician is completing daily safety inspections. 2. If vehicle is not clean and/or inventory is not stocked, work with Technician to address issues. Following any vehicle inspection, use K-Cards to notate if each Tech is “red” or “green”. Clip the K-Card to the Huddle Board. Apply counter measures for continued progress.
7
VEHICLE INSPECTIONS
MD / MM / COMM
WEEKLY
10 min / each
K-CARDS DURING MORNING HUDDLE BOARD
8
MM / COMM
WEEKLY
10 min
Update Standard work based on the best-known way identified through gaps on a regular occurrence, on a minimum standard work should be reviewed monthly.
STANDARD WORK REVISIONS
9
MD / CD
ONGOING
10 min
25
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